Ultrasonic Plastic Welding Machine for EV Charger Housing by altrAsonix is designed for manufacturing robust, shock-resistant and high-strength EV charger shells. These enclosures are typically larger, thicker and made from PC, ABS or FR-grade blends, requiring deep ultrasonic penetration for strong and permanent bonding.
Why 15 kHz / 2600W Is Ideal for EV Charger Bodies
EV charger housings demand a high-strength joint due to outdoor usage, heat exposure, mechanical stress and IP-rated sealing. The 15 kHz frequency produces higher amplitude vibrations that melt thick plastic walls efficiently, ensuring a durable and secure bond.
Built for Industrial-Grade EV Charging Dock Manufacturing
Whether it is AC chargers, DC fast chargers or wall-mounted EV charging units, this machine ensures perfect enclosure assembly without screws or adhesives. It also supports welding of multi-part housings, backside covers, locking frames and protective casing sections.
Key Features
High-Amplitude Welding for Thick EV Charger Housings
Designed for PC/ABS blends and rigid thermoplastics requiring deeper melt.
2600W Industrial Power
Ensures strong and reliable welding for larger components.
Suitable for Outdoor IP-Rated Enclosures
Enables solid sealing essential for dust-proof and moisture-resistant chargers.
Analog Frequency Tuning
Stable performance with low maintenance for high-volume manufacturing.
Precise and Uniform Weld Formation
Prevents cracks, deformation or weak joints in heavy casing parts.
Supports Multi-Component Charger Enclosures
Ideal for 2-part, 3-part or multi-section EV charger shell designs.
Technical Specifications
| Parameter | Details |
|---|---|
| Model | UPM-15K-2600W-Analog |
| Frequency | 15 kHz |
| Power Output | 2600W |
| Welding Mode | Time / Manual |
| Rectifier Type | Analog |
| Input Voltage | AC 220V |
| Operation Type | Automatic / Manual |
| Weight | Approx. 110 kg |
| Used For | Large EV charger housings, PC/ABS plastic enclosures, thick plastic components, high-strength outdoor casing parts |
Best Materials for EV Charger Enclosures:
-
PC
-
ABS
-
PC/ABS blend
-
FR-grade engineering plastics
Product Applications in Detail
Electric Vehicle Charger Shell Assembly
Ensures high-strength bonding for indoor and outdoor EV charger enclosures.
DC Fast Charger Housing Welding
Handles thick and rigid casing parts used in fast-charging stations.
AC Wall Charger Enclosure
Provides clean and tamper-proof joints for compact residential chargers.
Charging Dock Casing Components
Supports welding of multi-part protective housings and lids.
EV Charging Adapter Body Welding
Ensures durability and structural rigidity for portable charging accessories.
Industrial Energy Equipment Covers
Suitable for power-unit enclosures requiring reliable and strong joints.
Reviews
There are no reviews yet.