altrAsonix

Ultrasonic Plastic Welding Machine for LED Bulb

Ultrasonic Plastic Welding Machine for LED Bulb Housing by altrAsonix is optimized for welding PP and PC bulb enclosures with strong, clean, and consistent joints. With 20 kHz / 2000W analog power, it ensures secure assembly of LED bulb shells and lighting components.

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Ultrasonic Plastic Welding Machine for LED Bulb Housing from altrAsonix is specially engineered for sealing LED bulb shells, diffusers, caps and base housings. LED bulb components require precise plastic welding to ensure electrical safety, heat resistance and long-lasting enclosure stability.

Why This Machine is Ideal for LED Bulb Manufacturing

LED bulb housings are commonly made from PP and PC materials which weld exceptionally well at 20 kHz ultrasonic frequency. This machine ensures strong bonding without discoloration, burns or structural deformation.

Supports High-Volume LED Production Lines

Whether manufacturing standard LED bulbs, smart bulbs, or decorative lighting modules, this ultrasonic welder provides clean joints and perfect alignment for reliable long-term performance.

Key Features

Clean and Precise Welding for LED Enclosures

Ensures uniform sealing of diffuser domes and housing shells.

20 kHz Ultrasonic Frequency for Perfect Finishing

Prevents weld marks and avoids thermal distortion.

High Efficiency 2000W Output

Suitable for mass production of small-to-medium LED bulb bodies.

Excellent for PP and PC Materials

Produces strong and durable welds for lighting applications.

Fast Cycle Time with High Repeatability

Ideal for large manufacturing setups.

Glue-Free and Screw-Free Assembly

Improves product strength and eliminates long-term failures.

Technical Specifications

Parameter Details
Model UPM-20K-2000W-ANALOG
Frequency 20 kHz
Power Output 2000W
Welding Mode Time / Manual
Rectifier Type Analog
Input Voltage AC 220V
Operation Type Manual
Weight Approx. 90 kg
Used For LED bulb housings, PC diffusers, PP base caps, lighting enclosure components

Best Materials for LED Bulb Welding:

  • PP (most diffuser caps)

  • PC (diffusers and outer domes)

  • PC+ABS blends

Product Applications in Detail

LED Bulb Housing Welding

Ensures stable assembly of diffuser domes and main housings.

LED Cap and Base Assembly

Perfect for welding plastic components that house electronic drivers.

Smart LED Bulb Enclosures

Provides durable and clean welds for Wi-Fi/Bluetooth enabled smart bulbs.

Decorative and Specialty Lighting Units

Supports welding for round, cylindrical and custom-shaped LED modules.

Tube Light End Cap Components

Excellent for welding PC and PP lighting components used in tubular lamps.

Plastic Enclosures for Drivers and Circuits

Ensures secure housing for LED driver modules.

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