Ultrasonic Plastic Welding Machine for Remote Control Body from altrAsonix is purpose-built for manufacturing remote control plastic shells used in consumer electronics, household appliances, set-top boxes, smart home devices and industrial controllers. These housings require clean edge finishing, strong joint bonding and perfect alignment—making ultrasonic welding the ideal joining method.
Why This Machine is Perfect for Remote Control Production
Remote bodies are small and commonly made from ABS or PC, both of which weld exceptionally well at 20 kHz ultrasonic frequency. This machine provides consistent vibration amplitude and stable weld penetration, ensuring strong bonding without cracks or burn marks.
Safe for Internal Electronics and Keypad Areas
Remote controls include electronic PCBs, battery compartments, IR transmitters and keypad areas. This ultrasonic welder ensures zero damage to sensitive components and delivers accurate sealing around keyframe notches and alignment holes.
Key Features
Precision Welding for Remote Control Housing
Ensures perfect joining for top and bottom remote shells without misalignment.
20 kHz Stable Ultrasonic Output
Ideal frequency for welding small ABS/PC components with clean finishing.
2000W Powerful and Efficient Output
Provides strong and consistent welding for plastic remote casings.
Prevents Damage to Electronics
Vibration is concentrated at plastic joints only, protecting internal PCB.
Ideal for High-Volume Manufacturing Units
Fast cycle time and uniform weld quality make it ideal for mass production.
Glue-Free, Screw-Free Assembly
Ensures a tamper-proof and professional finish for all types of remote controls.
Technical Specifications
| Parameter | Details |
|---|---|
| Model | UPM-20K-2000W-ANALOG |
| Frequency | 20 kHz |
| Power Output | 2000W |
| Welding Mode | Time / Manual |
| Rectifier Type | Analog |
| Input Voltage | AC 220V |
| Operation Type | Manual |
| Weight | Approx. 90 kg |
| Used For | Remote control bodies, ABS/PC electronic casings, handheld devices, keypad enclosures |
Best Materials for Remote Control Welding:
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ABS (most common for electronics)
-
PC
-
ABS+PC blend
Product Applications in Detail
TV Remote Control Housing Welding
Ensures perfect sealing for television remote bodies with clean joints.
Air Conditioner Remote Body Assembly
Delivers strong bonding for AC remote enclosures with battery compartments.
Set-Top Box and DTH Remote Casings
Provides accurate alignment for button frames and keypads.
Smart Home Remote Housings
Ideal for IoT and wireless remote control enclosures.
Industrial Remote Controller Casings
Used for welding rugged handheld control devices for machinery.
Universal Remote Shell Assembly
Supports multi-design, multi-button remote production.
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