Ultrasonic Plastic Welding Machine for Wi-Fi Router Enclosure from altrAsonix is designed for joining upper and lower housings of routers, modems and networking devices. These plastic shells require precision assembly to ensure structural integrity, heat resistance and stable electronic protection.
Why 20 kHz Analog Ultrasonic Welding is Perfect for Router Casing Production
Wi-Fi router housings are typically made from ABS or PC plastics which weld exceptionally well using 20 kHz technology. This machine ensures:
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Clean and strong weld joints
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Perfect alignment for screw pillars and ventilation grills
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Zero damage to internal electronics
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Aesthetic finishing suitable for premium router designs
Supports All Router Types
This ultrasonic welding solution works across:
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Dual-band routers
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4G/5G Wi-Fi routers
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FTTH/ONT enclosures
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Mesh Wi-Fi systems
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Home and commercial network devices
The machine ensures stable performance, uniform sealing and high-speed production suitable for OEMs and electronics manufacturers.
Key Features
Perfect for ABS/PC Router Housings
Provides strong bonding ideal for communication device enclosures.
Clean and Consistent Edge Welding
Ensures smooth finishing around ventilation grills and ports.
Zero Damage to Internal Electronic Components
Controlled vibration ensures PCB, antennas and power modules remain unaffected.
High-Speed Operation for Mass Production
Delivers consistent welds suitable for large OEM lines.
Accurate Mold and Fixture Support
Ensures predictable repeatability across different batch productions.
Glue-Free Assembly for Better Durability
Prevents loosening or long-term structural failure common in screw/glue design.
Technical Specifications
| Parameter | Details |
|---|---|
| Model | UPM-20K-2000W-ANALOG |
| Frequency | 20 kHz |
| Power Output | 2000W |
| Welding Mode | Time / Manual |
| Rectifier Type | Analog |
| Input Voltage | AC 220V |
| Operation Type | Manual |
| Weight | Approx. 90 kg |
| Used For | Wi-Fi router enclosures, modem housings, network device shells, ABS/PC electronics casings |
Best Materials for Router Casing Welding:
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ABS
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PC
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ABS/PC blends
Product Applications in Detail
Wi-Fi Router Housing Welding
Ideal for joining top and bottom router shells with clean alignment.
Modem & ONT Enclosure Assembly
Provides strong bonding for FTTH network devices.
Mesh Wi-Fi System Body Welding
Suitable for multi-part mesh Wi-Fi node enclosures.
CPE/4G/5G Wireless Router Casings
Ensures secure and consistent welds for cellular routers.
Home & Industrial Networking Devices
Supports housings for switches, signal boosters and IoT gateways.
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