Ultrasonic Wire Harness Welding Machine (20 kHz / 3000W) is an advanced solution for joining copper and aluminum wires, terminals, and cable harnesses with superior strength, conductivity, and precision. Designed for automotive, electrical, and electronic industries, this machine provides consistent and reliable metal bonding without the use of solder, flux, or external heat.
Using high-frequency 20 kHz ultrasonic vibration energy, the machine creates a solid-state molecular bond by friction and pressure at the joint interface. This process ensures low resistance, clean, and durable welds ideal for multi-strand wire harnesses, terminals, and connectors.
The 3000W ultrasonic generator delivers stable energy output for demanding industrial applications, while the precision control system ensures repeatable results and minimal material waste. The altrAsonix system is built for continuous production, offering a compact, robust design with easy operation and maintenance.
Technical Specifications:
| Parameter | Specification |
|---|---|
| Model | Ultrasonic Wire Harness Welding Machine |
| Frequency | 20 kHz |
| Output Power | 3000 Watts |
| Control Type | Digital / Analog (customizable) |
| Input Voltage | AC 220V ±10%, 50/60 Hz |
| Welding Time | 0.1 – 9.9 seconds (adjustable) |
| Pressure Range | 0.2 – 0.6 MPa |
| Application | Wire harness, cable terminals, copper/aluminum wire welding |
| Condition | New |
| Material Compatibility | Copper, Aluminum, Tinned wires |
| Usage | Ultrasonic Metal Welding for Electrical Applications |
Applications:
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Automotive wire harness and terminal welding
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Electrical and electronic wire bonding
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Battery pack connections and bus bar welding
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Copper and aluminum cable welding
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Solar, EV, and energy storage applications
Why Choose altrAsonix:
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Proven expertise in ultrasonic welding technology
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High-power generator ensures stable and efficient performance
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Designed for long service life and continuous production
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Reliable after-sales service and support
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Custom solutions available for specific harness configurations
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